CHO Bioreactor Platform

Monoclonal Antibody Production

Recombinant monoclonal antibody production from mg research quantities to gram-scale GMP-compatible batches. CHO bioreactor platform delivering >95% purity with full QC documentation.

Recombinant Antibody Production Overview

Recombinant monoclonal antibody production is the cornerstone of modern biopharmaceutical manufacturing and research reagent supply. Unlike hybridoma-derived antibodies, recombinant production uses a defined antibody sequence expressed in a controlled mammalian cell system — providing complete sequence transparency, superior lot-to-lot consistency, and unlimited scalability.

AntibodyLLM's CHO bioreactor platform supports the full production journey: from rapid milligram-scale material for early research and assay development, through gram-scale production for in vivo studies and IND-enabling work, to kilogram-scale commercial manufacturing. Each production run is accompanied by comprehensive analytical QC and batch documentation.

Our integrated platform combines AI antibody design with stable cell line development and bioreactor production, enabling seamless handoffs from sequence to purified protein without the coordination overhead of multiple CRO vendors.

Production Scale Options

Scale Expression System Yield Timeline Application
Micro-scale Transient CHO, 96-well/shake flask 0.1–5 mg 1–2 weeks Binding screening, SPR/BLI
Research-scale Transient CHO, 1–2 L bioreactor 5–100 mg 2–4 weeks Assay development, in vitro studies
Pilot-scale Stable CHO, 10–50 L bioreactor 1–50 g 12–20 weeks In vivo studies, IND-enabling
Manufacturing-scale Stable CHO, 200–2000 L bioreactor 50 g–1 kg+ Custom Clinical supply, commercial

Production Workflow

1

Gene Synthesis & Vector Construction

Codon-optimized VH/VL sequences cloned into proprietary expression vector with selected IgG subclass backbone. Signal peptide and Fc optimization for maximum secretion efficiency.

2

Transfection & Expression

Transient transfection (PEI or electroporation) of CHO-S suspension cultures for rapid production. Stable cell line platform used for repeat or scale-up orders for superior consistency.

3

Clarification & Capture Purification

Conditioned medium clarification by depth and sterile filtration. Protein A affinity chromatography for IgG capture (>95% capture purity). Alternative capture resins for non-Fc formats.

4

Polishing & Formulation

Ion exchange and SEC polishing steps for high-purity therapeutic-grade material. Buffer exchange to client-specified formulation. Sterile filtration (0.22 μm) and aliquoting.

5

QC Release Testing & Delivery

Full QC panel: SDS-PAGE, SEC-HPLC, protein concentration (A280), endotoxin (LAL), sterility, binding activity (ELISA). CoA and full batch record provided. Shipped on dry ice with temperature monitoring.

Quality Specifications

Standard Research Grade

  • Purity >95% by SEC-HPLC
  • Endotoxin <5 EU/mg
  • Binding confirmed by ELISA
  • CoA and SDS-PAGE image

GMP-Compatible Clinical Grade

  • Purity >99% by SEC-HPLC
  • Endotoxin <1 EU/mg
  • Sterility tested
  • Full batch record, HCP/DNA testing

Supported Antibody Formats

IgG1 / IgG4
Full-length therapeutic mAbs with native Fc function
Bispecific IgG
Knob-into-hole, CrossMab dual-targeting formats
Fab / F(ab')2
Fragment formats for imaging, rapid clearance
scFv / VHH
Single-chain and nanobody formats for intrabodies and CAR-T
Fc-Fusion Proteins
Cytokine-Fc, receptor-Fc, enzyme-Fc fusions
ADC Precursors
Engineered for site-specific payload conjugation

Frequently Asked Questions

What is the difference between transient and stable antibody production?

Transient production introduces the gene transiently without genomic integration, producing protein for 7–14 days. It is fast (2–4 weeks) and ideal for early research quantities. Stable production uses a permanent genomic integration for continuous, reproducible manufacturing. Stable production is required for clinical-grade material and repeat large-scale orders.

Can AntibodyLLM produce antibodies from my hybridoma cell line?

Yes. We can sequence antibodies from your hybridoma by RNA extraction and 5' RACE or NGS antibody sequencing, then express the recombinant sequence in CHO for superior consistency, scalability, and quality compared to hybridoma production. This also provides IP-protected sequence ownership.

What QC tests are performed on each antibody production batch?

Standard QC includes: SDS-PAGE (reducing and non-reducing), SEC-HPLC purity, protein concentration (A280 and BCA), endotoxin (LAL), binding activity (ELISA), and glycan analysis (for glycoengineered antibodies). Clinical-grade batches additionally include sterility testing, HCP ELISA, residual DNA, protein A leachable, and charge variant analysis (IEF/CEX).

How do I get a production quote?

Contact us with: antibody format (IgG subtype, bispecific, etc.), required quantity and purity grade, delivery timeline, and whether you have a validated cell line or need us to develop one. We typically provide a quote and timeline estimate within 24–48 business hours.

Does AntibodyLLM offer bispecific antibody production?

Yes. AntibodyLLM specializes in bispecific antibody production including knob-into-hole IgG, CrossMab, DART, and tandem scFv formats. Our AI platform designs chain pairing strategies to minimize mispairing, and our purification workflow consistently achieves >90% bispecific purity before final polishing.

What is the minimum order quantity?

There is no minimum order quantity for research-grade production. We produce from as little as 0.1 mg (for screening purposes) upwards. For GMP-compatible clinical production, minimum batch sizes typically start at 1 g due to the QC and documentation requirements involved.

Start Your Antibody Production Run

Provide your antibody sequence and quantity requirements and receive a quote within 48 hours.

Request a Production Quote